Design of Mechanical Engineering Plant

Description: The discipline studies methods and techniques for creating and optimizing production processes, as well as designing equipment and production lines in mechanical engineering. Students study the fundamentals of engineering applied in mechanical engineering, as well as analyze existing production processes in order to improve and optimize them. As a result of studying this discipline, students acquire design skills in mechanical engineering and develop their technical knowledge in this field.

Amount of credits: 8

Course Workload:

Component: University component

Cycle: Profiling disciplines

Goal

• The purpose of the discipline is to teach students the methodology of designing mechanical Assembly workshops with a focus on modern means of production and full automation of production processes, as well as to prepare bachelors of mechanical engineering to implement the developed processes for the introduction of new equipment, technical re-equipment, reconstruction of production and the creation of new workshops. To do this, you need to know modern methods of designing mechanical Assembly production, as well as the principles of building automated production processes that ensure high productivity and technical and economic efficiency.

Objective

• To prepare students for independent design of new and reconstruction of existing industrial workshops of mechanical Assembly production; to teach students to make design calculations and perform technological plans for placing equipment and sites in buildings, as well as to choose optimal design solutions.

Learning outcome: knowledge and understanding

• 1. Familiarizing students with the methodology of designing workshops 2. Understanding the implementation of the developed processes when implementing new equipment

Learning outcome: applying knowledge and understanding

• Formation of students ' systematic approach to the method of designing mechanical Assembly shops.

Learning outcome: formation of judgments

• Give students theoretical knowledge and practical skills on the basics of designing mechanical Assembly shops using modern science and technology.

Learning outcome: communicative abilities

• Key competencies are – - ability to use fundamental and latest achievements – - ability to find organizational and managerial solutions in production situations.

Learning outcome: learning skills or learning abilities

• Providing students with the initial practical skills for designing mechanical Assembly shops with design in accordance with the requirements by performing four practical works and coursework

Teaching methods

- technology of problem-and project-oriented learning; - technologies of educational and research activities; - communication technologies (discussion, press conference, brainstorming, educational debates and other active forms and methods); - case study (analysis of the situation); - game technologies, in which students participate in business, role-playing, simulation games; - information and communication (including distance education) technologies.

Topics of lectures

• Introduction
• Preparation of source data and design procedure
• Task for designing the shop, its composition
• Principles and structure of basic production processes
• Design of mechanical sections of mechanical Assembly shops
• Design of Assembly sections
• Design of auxiliary systems of the shop
• Transport system
• Product quality control system
• The system of protection for workers
• Design of automatic and automated sections
• Development of the layout plan for the workshop location
• Industrial building
• Development of plans for arrangement of equipment
• Development of tasks for the design of special parts of the project and the technical and economic efficiency of the technological part of mechanical Assembly projects

Key reading

• 1 Лопухов Ю.И. Основы проектирования механосборочных цехов. Учебное пособие. Для студентов специальности 5В071200 «Машиностроение» / ВКГТУ. - Усть-Каменогорск, 2013. - 140 с. 2 Лопухов Ю.И. Основы проектирования механосборочных цехов: Методическое пособие к практическим занятиям для студентов специальности 5В071200 «Машиностроение», специализация «Технология машиностроения, металлорежущие станки и инструменты» /ВКГТУ. - Усть-Каменогорск, 2013. - 50 с. 3 Лопухов Ю.И. Основы проектирования механосборочных цехов: Методическое пособие по выполнению курсовой работы для студентов специальности 5В071200 «Машиностроение», специализация «Технология машиностроения, металлорежущие станки и инструменты» /ВКГТУ. - Усть-Каменогорск, 2013. - 60 с. 4 Проектирование участков и цехов автоматизированных машиностроительных производств / А.Г.Схиртладзе, В.П. Вороненко, В.А. Егоров и др. - Пенза: Изд-во Пензенского ГУ, 2009. - 427с.

Further reading

• 1 Мельников Г.Н., Вороненко В.П. Проектирование механосборочных цехов. – М.: Машиностроение, 1990. 2 Мамаев В.С., Осипов Е.Г. Основы проектирования машиностроительных заводов. – М.: Машиностроение, 1974. 3 Волцкевич Л.И. и др. Комплексная автоматизация производства. – М.: Машиностроение, 1983. 4 Майоров С.А., Орловский Г.В., Халкинов С.Н. Гибкое автоматическое производство. – М.: Машиностроение, 1985. 5 Проектирование машиностроительных заводов. Справочник в 6-ти томах./Под ред. Ямпольского Е.С. – М.: Машиностроение, 1976.