Metal processing technology

Description: When studying the discipline “Metal Processing Technology”, the student acquires knowledge in the field of choosing methods for obtaining and processing workpieces and machine parts, ensuring high quality products, saving materials, and high labor productivity.

Amount of credits: 5

Пререквизиты:

• Introduction to engineering
• Metal physics and metal science

Course Workload:

Component: Component by selection

Cycle: Base disciplines

Goal

• The discipline is aimed at preparing applied bachelors for industrial activities. In the process of obtaining theoretical knowledge through lectures and practical classes, students should have an understanding of how to change the configuration of a metal using different methods of metal processing in order to obtain marketable products.

Objective

• By conducting practical classes and performing independent work, the student consolidates his theoretical knowledge in the field of structure and technology of processing metals and alloys.

Learning outcome: knowledge and understanding

• Interpret various physical and chemical concepts, laws, conduct experiments, generalize results

Learning outcome: applying knowledge and understanding

• Use the acquired knowledge in complex engineering activities for the purpose of modeling objects and technological processes in metallurgy

Learning outcome: formation of judgments

• Understand the nature and importance of information in improving modern metallurgical technologies and materials

Learning outcome: communicative abilities

• Develop the communication skills necessary for teamwork.

Learning outcome: learning skills or learning abilities

• To competently use the acquired basic knowledge when solving practical problems in the field of metal processing - to select various processing methods to obtain the required structure and properties of metals and alloys.

Teaching methods

1) Technologies of traditional educational activities (lectures and seminars) 2) Technologies of quasi-professional activities 3) Technologies of educational and professional activities 4) Technologies of developmental learning 5) Technology of differentiated learning.

Assessment of the student's knowledge

Teacher oversees various tasks related to ongoing assessment and determines students' current performance twice during each academic period. Ratings 1 and 2 are formulated based on the outcomes of this ongoing assessment. The student's learning achievements are assessed using a 100-point scale, and the final grades P1 and P2 are calculated as the average of their ongoing performance evaluations. The teacher evaluates the student's work throughout the academic period in alignment with the assignment submission schedule for the discipline. The assessment system may incorporate a mix of written and oral, group and individual formats.

The evaluating policy of learning outcomes by work type

Evaluation form

The student's final grade in the course is calculated on a 100 point grading scale, it includes:

• 40% of the examination result;
• 60% of current control result.

The final grade is calculated by the formula:

 

Where Midterm 1, Midterm 2are digital equivalents of the grades of Midterm 1 and 2;

E is a digital equivalent of the exam grade.

Final alphabetical grade and its equivalent in points:

The letter grading system for students' academic achievements, corresponding to the numerical equivalent on a four-point scale:

Topics of lectures

• The role and place of metal forming in the production of metal products
• Mechanisms of plastic deformation
• Пластичность металлов и факторы, влияющие на нее
• Stress and strain state at a point of the body
• Basic laws of plastic deformation
• Rolling theory
• Types of longitudinal rolling and the resulting products
• Rolling equipment
• Technology of different types of rolling
• Pressing methods
• Theory of pressing
• Drawing
• The essence of the forging process and basic operations
• The influence of forging on the structure and properties of metals
• Hot volume stamping

Key reading

• 1. 1 Sulimova I.S. Metal forming: a tutorial. - Tomsk: Publishing house of Tomsk Polytechnic University, 2012. - 252 p. 2 V.R. Kargin, B.V. Kargin Theory of metal forming: a tutorial - Samara: Publishing house of Samara University, 2019 - 112 p. 3 Gini, E. G. Foundry technology: Special types of casting: a tutorial for students of higher educational institutions / E. G. Gini. - Moscow: Academy, 2005. 350 p. 4 Skuratov D.L. Processing of structural materials. Cutting processes, cutting tools: a tutorial// D.L. Skuratov, V.N. Trusov. - Samara: Publishing house of Samara State Aerospace University. University, 2012-196 p. 5 Fundamentals of technological processes of metal forming: a textbook / G. V. Shimov, S. P. Burkin; under the general editorship of S. P. Burkin. − Ekaterinburg: Publishing house of the Ural. University, 2014.− 160 p. − ISBN 978-5-7996-1221-4.
• В.Р. Каргин, Б.В. Каргин Теория обработки металлов давлением: учеб.пособие – Самара: Изд-во Самарского университета, 2019 – 112 с
• Гини, Э. Г. Технология литейного производства: Специальные виды литья : учеб. для студ. высш. учеб. заведений / Э. Г. Гини. – М. : Академия, 2005. 350 с.
• Скуратов Д.Л. Обработка конструкционных материалов. Процессы резания, режущие инструменты: учебное пособие// Д.Л. Скуратов, В.Н. Трусов. –Самара: Изд-во Самарского гос. аэрокосм. ун-та, 2012-196с.
• Основы технологических процессов обработки металлов давлением : учебное пособие / Г. В. Шимов, С. П. Буркин; под общ. ред. С. П. Буркина. − Екатеринбург: Изд-во Урал. ун-та, 2014.− 160 с.

Further reading

• 1. 1 1 Lakhtin Yu.M. Metallurgy and heat treatment of metals. Moscow, Metallurgy, 1988. 2 Lakhtin Yu.M. Fundamentals of metallurgy. Moscow, Metallurgy, 1988. 2 Novikov I.I. Defects in the crystal structure of metals. Moscow, Metallurgy, 1983. 3 Gulyaev A.P. Metallurgy. Moscow, Metallurgy, 1977. 4 Gorshkov, I.E. Casting of ingots of non-ferrous metals and alloys / I.E. Gorshkov. - 2nd ed., supplemented and revised. - Moscow: State Scientific and Technical Publishing House of Literature on Ferrous and Non-Ferrous Metallurgy, 1952. - 416 p. 5 Foundry Technology: Sand Casting: Textbook. for students higher textbook institutions / A. P. Trukhov, Yu. A. Sorokin, M. Yu. Ershov [etc.]; edited by A. P. Trukhova. – M.: Academy, 2005. – 528 p. 2. IPR SMART http://www.iprbookshop.ru 3. ScienceDirect - http://www.sciencedirect.com. 4. EBSCO Discovery Service (EDS) - http://search.ebscohost.com
• Лахтин Ю.М. Основы металловедения. М., Металлургия, 1988.
• Новиков И.И. Дефекты кристаллического строения металлов. М., Металлургия, 1983.
• Гуляев А.П. Металловедение. М., Металлургия, 1977.
• Горшков, И. Е. Литье слитков цветных металлов и сплавов / И. Е. Горшков. – 2-е изд., доп. и перераб. – М. : Гос. науч.-тех. изд-во лит. по черн. и цв. металлургии, 1952. – 416 с.
• Технология литейного производства: Литье в песчаные формы : учеб. для студ. высш. учеб. заведений / А. П. Трухов, Ю. А. Сорокин, М. Ю. Ершов [и др.]; под ред. А. П. Трухова. – М. : Академия, 2005. – 528 с.
• IPR SMART http://www.iprbookshop.ru
• ScienceDirect - http://www.sciencedirect.com.
• EBSCO Discovery Service (EDS) - http://search.ebscohost.com