Material Science & Structure Materials Technology

Description: The discipline studies methods of producing alloys based on ferrous and non-ferrous metals (steel, cast iron, brass, bronze, aluminum alloys), as well as non-metallic materials, most often used in mechanical engineering and other branches of technology. Students study methods of technological processing of basic structural materials (heat treatment - casting, welding; mechanical processing - pressure, cutting).

Amount of credits: 6

Course Workload:

Component: University component

Cycle: Base disciplines

Goal

• Students' knowledge of the theoretical foundations of technological processes and techniques for processing machine-building structural materials, the study of modern methods of obtaining these materials, familiarization with the basics of materials science, techniques of mechanical, thermal, chemical hardening of materials.

Objective

• As a result of studying the course of lectures and laboratory work, students should: - know the properties of metallic and non-metallic materials; - be able to independently select materials for machine components and parts according to their working conditions; - know the basics of hardening materials, their marking according to standards; - be able to determine the structures, mechanical properties of metals.

Learning outcome: knowledge and understanding

• Students should also study the basics of materials science, methods of strengthening metals, their marking, be able to determine the structures, chemical composition, mechanical properties of materials, assign heat treatment to obtain certain properties.

Learning outcome: applying knowledge and understanding

• Any engineer and technologist designing, manufacturing, operating equipment should know well the properties of these materials, skillfully select them according to the working conditions of individual parts, assemblies.

Learning outcome: formation of judgments

• Ability to apply standard methods of calculation of parts and assemblies of machine-building products and structures, to carry out design work and to draw up design and technological documentation according to standards, specifications and other regulatory documents, including using computer-aided design tools

Learning outcome: communicative abilities

• The key competencies are: – the ability to use fundamental and latest achievements; – the ability to find organizational and managerial solutions in production situations.

Learning outcome: learning skills or learning abilities

• Possess the skills to acquire new knowledge necessary for daily professional activity and continuing education in the Master's degree

Teaching methods

Classes are held in active and creative forms that contribute to the involvement of students in the search and management of knowledge, the acquisition of experience in solving problems independently, including: - technologies of educational and research activities; - communication technologies (discussion, educational debates); - information and communication (including distance education) technologies.

Topics of lectures

• Atomic-crystalline structure of metals
• Crystallization of metals and alloys
• Mechanical properties of metals
• Deformation and destruction of metals
• Theory of alloys
• Carbon Steels
• Cast iron
• Fundamentals of the theory of heat treatment
• Heat treatment technology
• Chemical and thermal treatment
• Alloy steels
• Tool steels and alloys
• Non-ferrous metals and alloys
• Structural powder and composite materials
• Non-metallic materials

Key reading

• Технология металлов и материаловедение. //Под ред. Г.П. Фетисова. – М.: Высшая школа, 2011.
• Лахтин Ю.И., Леонтьева В.П. Материаловедение. – М.: Машиностроение, 2014
• Гуляев А.П. Металловедение. – М.: Машиностроение, 2011.
• Технология металлов и материаловедение. //Под ред. Л.Д. Усовой. – М.: Металлургия, 2011.
• Волков В.Н. Курс лекций по материаловедению. – Усть-Каменогорск, 2015.
• Самохоцкий А.И., Кунявский М.Н. Лабораторные работы по материаловедению и термической обработке металлов. – М.: Машиностроение, 2010.
• 1. http://www.lib.ektu.kz/CGI/irbis64r_plus/cgiirbis_64_ft.exe?C21COM=F&I21DBN=P OLN_FULLTEXT&P21DBN=POLN&Z21ID=&S21CNR=5,
• http://www.rmeb.kz/,
• 6. Электронная библиотека ВКТУ. http://www.lib.ektu.kz/cgi/irbis64r_15/cgiirbis_64.exe?LNG=&C21COM=F&I21DBN= BOOCU&P21DBN=POLN

Further reading

• Туленденова Н.К. Материаловедение и технология конструкционных материалов. Конспект лекции – Усть-Каменогорск, ВКГТУ, 2011.
• Туленденова Н.К. МУ по выполнению лабораторных работ: ч.1- Изучение механических свойств металлов и сплавов; ч.2- Изучение микроструктуры металлов и сплавов и термическая обработка; ч.3 Технология конструкционных материалов- ВКГТУ, 2012.
• Туленденова Н.К. Материаловедение и технология конструкционных материалов. МУ по выполнению самостоятельной работы, 2011.
• 6. IPR SMART http://www.iprbookshop.ru