Special Methods of Welding & Brazing

Description: Familiarization of students with the structure and stages of the educational process, types and forms of classes, practices, organization of intermediate and final control. Information about special welding and soldering methods is disclosed: explosion, diffusion, thermite, etc. The basic concepts and provisions of the course are studied in order to broaden the horizons in the field of welding and knowledge of modern welding technologies used in some areas of technology to produce welded and soldered joints from non-ferrous metals and special alloys.

Amount of credits: 5

Пререквизиты:

• Introduction to Engineering

Course Workload:

Component: Component by selection

Cycle: Profiling disciplines

Goal

• The study of this discipline is to familiarize students with special welding and soldering technologies of metals, materials and equipment used.

Objective

• The objectives of the discipline are as follows: - - to give students an idea of special welding and soldering methods, their application in various branches of technology; - to introduce practically some welding and soldering technologies.

Learning outcome: knowledge and understanding

• As a result of the study, students should - have an understanding of special pressure and melting welding methods, soldering methods and methods, equipment and materials used; - to know the technological essence of welding and soldering methods, parameters of welding and soldering modes.

Learning outcome: applying knowledge and understanding

• As a result of the study, students should: - be able to choose the optimal welding and soldering technologies for joining specific materials and at different thicknesses; - acquire practical skills in performing some welding and soldering techniques.

Learning outcome: formation of judgments

• As a result of the study, students must: - master the methods of analyzing technical solutions; - be able to choose the optimal welding and soldering technologies for joining any materials of different thicknesses; - to defend the proposed solutions.

Learning outcome: communicative abilities

• As a result of the study, students should: - be able to find common technical solutions together with colleagues; - to know the technological essence of modern welding and soldering methods, parameters of welding and soldering modes.

Learning outcome: learning skills or learning abilities

• As a result of the study, students should: - study the latest design and technological developments; - be able to organize scientific and methodological seminars in a team.

Teaching methods

Classroom classes: lectures, laboratory, practical classes in workshops and branches of the department. Educational films.

Topics of lectures

• Familiarization of students with the structure and stages of the educational process, types and forms of classes, practices, organization of intermediate and final control
• Technology, equipment and modes of manual arc welding
• Submerged welding
• Welding in protective gases
• Электрошлакты дәнекерлеу
• Surfacing
• The technology of welding carbon steels
• Alloy steel welding technology
• Cast iron welding technology
• Non-ferrous metal welding technology
• Welding technology of heavy non-ferrous metals
• Thermite welding
• Diffusion welding

Key reading

• 1. Специальные методы сварки и пайки /Под ред. В.А.Фролова –М.: Интермет Инжиниринг, 2009-184с. 2. Зайцев К.Н., Мацюк Л.Н. Сварка полимерных материалов. – М.: Машиностроение, 2009-312с. 3. Лашко С.В., Лашко Н.Ф. Пайка металлов. – М.: Машиностроение, 2008-376с. 4. Бицоев Г.Д. Специальные методы сварки и пайки: Конспект лекций для студентов специальности 5D071200 «Машиностроение», специализации «Технология и оборудование сварочного производства».- Усть-Каменогорск: ВКГТУ. 2010.- 166с.

Further reading

• 5. Николаев Г.А., Ольшанский Н.А. Специальные методы сварки – М.: Машиностроение, 2006-232с. 6. Квасницкий В.Ф. Специальные способы сварки и пайки в судостроении – М.: Судостроение, 2004-220с. 7. Сварка. Резка. Контроль. Справочник. Том 1. /Под общ.ред. Н.П.Алешина, Г.Г.Чернышова – М.: Машиностроение, 2004-624с. 8. Бескоровайных А.Г. Сварка изделий из пластмасс. – М.: Химия, 2000-261с. 9. Каракозов Э.С. Соединение металлов в твердой фазе. – М.: Металлургия, 1999-263с.