Modern Technologies of Machine-Building Production

Kombaev Kuat Kurganovich

The instructor profile

Description: Feature of modern engineering is the tightening of the operational characteristics of the machines, high demands on the manufacturing quality and their reliability. This requires the use of modern environmentally safe high-performance process equipment, ensuring high processing accuracy.

Amount of credits: 5

Course Workload:

Types of classes hours
Lectures 30
Practical works 15
Laboratory works
SAWTG (Student Autonomous Work under Teacher Guidance) 30
SAW (Student autonomous work) 75
Form of final control Exam
Final assessment method

Component: Component by selection

Cycle: Base disciplines

Goal
  • To provide the master's student with basic knowledge of modern engineering production technologies used at various stages of the production process from the launch of structural materials into production to the output of finished engineering products.
Objective
  • - study of modern high performance environmentally friendly technologies of modern engineering advanced technically developed countries of the world; - study of modern high-performance procurement, foundry, forging and stamping, welding, machining technologies, their rational application in modern engineering; - study of modern high-performance, environmentally friendly methods of processing structural materials and their use in the design of new-generation technological equipment.
Learning outcome: knowledge and understanding
  • - modern and promising methods of processing structural materials and the use of modern technological equipment in these technologies; - promising directions in the design of modern technological equipment; - electrophysical electrochemical and combined methods of processing materials and the technological equipment used in this process; - modern equipment for quality control, used invarious technologies of machine-buildingproduction.
Learning outcome: applying knowledge and understanding
  • - modern technological equipment used in the procurement, foundry, weld in gand machining industries; - odern technologies used form on it oring and diagnostics of structural materials and technological equipment in the manufacture and operation o fmachine-buildingproducts.
Learning outcome: formation of judgments
  • - collection, analysis and generalization of source data of old technology and out dated physically worn - out technological equipment operating at the enterprise and its replacement with promising high-performance equipment when implementing a progressive technological process for processing and qualitycontrol of structural materials; - based on the analysis ofthe received source data of existinglow-performance technology, make technical calculations and select modern technologies and equipment.
Learning outcome: communicative abilities
  • - based on the analysis of the obtained initial data of theexistinglow-performance technology, make technical calculations and select modern technologies and equipment; - ability to use fundamental and latest achievements; - ability to find organizational and managerial solutions in production situations.
Learning outcome: learning skills or learning abilities
  • - selection of appropriate modern technologies and equipment for processing structural materials in the procurement, foundry, welding, andmachiningindustries; - have the skills to acquire new knowledge necessary for daily professional activities.
Teaching methods

Classes are held in active and creative forms that contribute to the involvement of students in the search and management of knowledge, the acquisition of experience in independent problem solving, including: - technologies of educational and research activities; - communication technologies (discussion, educational debates); - information and communication technologies (including distance education).

Topics of lectures
  • Introduction
  • CNC machine
  • ProgrammeVicStudioTM
  • Coordinatesystem
  • Programmatic framework
  • Programming
  • The procedure for manual programming
  • Correction of the cutter size
  • Drilling
  • The communication with the CNC machine is G-code
  • Automation of control program development
  • Basics of working with SprutCAM 9
  • Development of a control program for turning
  • Interactionofthecomputer-aideddesignsystem
  • 3D printing
Key reading
  • Шадуя В.Л. Современные методы обработки материалов в машиностроении. – Минск: - «Техноперспектива». 2008 – 314 с
  • Лопухов Ю.И. Современное технологическое оборудование в машиностроении.: Курс лекций для магистрантов специальности 6М071200 «Машиностроение» /ВКГТУ - Усть-Каменогорск, 2012. - 38 с
  • Лопухов Ю.И. Современное технологическое оборудование в машиностроении : Методическое пособие к выполнению практических работ для магистрантов специальности 6М071200 «Машиностроение» /ВКГТУ - Усть-Каменогорск, 2012. - 35с
Further reading
  • Выжигин А. Ю. Гибкие производственные системы.- М.: Машиностроение. 2009. - 288 с.
  • Чернов Н.Н. Технологическое оборудование. – М.: Издательство «Феникс» 2009. – 493 с.
  • Схиртладзе А.Г., Борискин В.П. Оборудование машиностроительных предприятий. – М.: Издательство «ТНТ ООО» 2009. – 168 с
  • Бочаров Ю.А. Кузнечно- штамповочное оборудование. – М.: Машиностроение. 2008. – 288 с
  • Черпаков Б.И, Альперович Т.А. – Металлорежущие станки – М.: Машиностроение. 2003. – 368 с
  • Схиртладзе А.Г., Новиков - Технологическое оборудование машиностроительных производств – М.: Высшая школа. 2001. – 407 с
  • Сварка. Резка. Контроль. Справочник / под ред. Н.П. Алешина Т.2, Т.2 М.: Машиностроение, 2004 г.
  • Смирнов А.И. Перспективы технологии машиностроения/РАН, Ин-т народнохозяйственного прогнозирования. -М.: Наука, 1992. - 184 с
  • Колосов В.Г. Гибкая автоматизация. Концепция авторазвития. С-Петербург, “Политехника”, 1992.-389 с
  • Исикава, К. Японские методы управления качеством / К. Исикава. М., 1988
  • Туккель И.Л. Адаптивное моделирование в технологической подготовке ГПС механообработки.- СПб., “Политехника”,1991.-239 с
  • Технология машиностроения (специальная часть): Учебник для машиностроительных специальностей вузов/А.А. Гусев, Е.Р. Ковальчук, И.М. Колесов и др. - М.: Машиностроение, 1986. -480 с
  • Проектирование технологии: Учебник для студентов машиностроительных специальностей вузов/Под общ. ред. Ю.М. Соломенцева. - М.: Машиностроение, 1990. -416 с.