Design & Manufacture of Semimanufactures

Description: The student must have basic concepts about the workpieces and their choice and the method of production of cast blanks, the principles of design of cast and stamped parts and the development of the drawing of the workpiece, the method of production of plastic blanks

Amount of credits: 6

Course Workload:

Component: Component by selection

Cycle: Profiling disciplines

Goal

• 1. The training objective is to familiarize students with the modern technology of production of blanks for machining and mastery of the practical development of drawings of blanks, obtained by different methods.

Objective

• 1. the task of training is to develop students ' ability to choose the method and method of obtaining blanks with the choice of modern technological equipment and tooling, depending on the type of production, the configuration and dimensions of the part, the brand of material, specific requirements for the quality of parts, and local production conditions at the enterprise.

Learning outcome: knowledge and understanding

• 1. Students should know − - Goals and objectives of improving technological processes in mechanical engineering; - Practical application of the laws of thermodynamics in calculating the thermal power of production processes and evaluating processes for this orientation of the technological process of regulation; Skills: - Assessment of the direction of the physical and chemical process, - evaluation of equilibrium phases to choose methods of technological processes based on specific research tasks;

Learning outcome: applying knowledge and understanding

• 1. the Student must be able to independently choose technological processes for the production of blanks, parts and assemblies; choose the necessary equipment, tooling and tools. The student must acquire the primary skills to independently perform operations on casting, pressure processing, welding, and cutting.

Learning outcome: formation of judgments

• 1. The student should be able to choose their own technological processes for the manufacture of intermediates, parts and sub-assemblies; to choose the necessary equipment, tooling and tools

Learning outcome: communicative abilities

• 1. Key competencies are – - ability to use fundamental and latest achievements – - ability to find organizational and managerial solutions in production situations

Learning outcome: learning skills or learning abilities

• 1. the Key competencies are: - collection, analysis and generalization of stock and other data; - formulation of engineering tasks based on the obtained natural science and special knowledge; - ability to quickly adapt the basic laws of disciplines in professional activities, apply modern information technologies, methods of mathematical analysis and modeling;

Teaching methods

Study, ability and solution of the main tasks and calculations in the design and production of blanks

Topics of lectures

• Introduction
• No idea about the blanks
• The production of cast billets
• Technology for obtaining castings by casting into molds from a sand-clay mixture, applied technological equipment and technological equipment, features of this method of casting
• Brief essence of the technology of precise casting methods: in shell forms, by smelting models, in Coquille, by injection molding, centrifugal casting, electroslag casting, semi-continuous and continuous casting
• Manufacturability of parts obtained from castings; order of construction of cast parts development of the drawing of the casting-billet
• Production of blanks by pressure treatment of metals
• The technology of obtaining of blanks for machining free forging

Key reading

• 1. Минаков А.П. и др. Проектирование и производство заготовок. Учебник. – М.: Машиностроение, 2015. 2 Мачульский А.Г., Ғабдысалық Р. Проектирование и производство заготовок. Методические указания по выполнению практических работ. – ВКГТУ, 2017.
• 5. IPR SMART http://www.iprbookshop.ru

Further reading

• 1 Анисимов Н.Ф., Благов Б.Н. Справочник «Проектирование литых деталей» - М.: Машиностроение, 2007. – 272 с. 2 Справочник. Ковка и штамповка. /Под ред. Семенова В.Н. в 4-х томах. – М.: Машиностроение, 2005. 3 Салтыков В.А. Технология машиностроения. Технология заготовительного производства. – СПб изд. Михайлова В.А., 2004.
• http://www.lib.ektu.kz/CGI/irbis64r_plus/cgiirbis_64_ft.exe?C21COM=F&I21DBN=P OLN_FULLTEXT&P21DBN=POLN&Z21ID=&S21CNR=5,
• 8. http://www.rmeb.kz/,
• . Электронная библиотека ВКТУ. http://www.lib.ektu.kz/cgi/irbis64r_15/cgiirbis_64.exe?LNG=&C21COM=F&I21DBN= BOOCU&P21DBN=POLN