Protective Coating Industry

Eserkegenova Bekzat Zhambylkyzy

The instructor profile

Description: The discipline studies methods and technologies for applying protective coatings on the surface of metal parts to increase their resistance to various influences such as corrosion, wear, abrasion and others. Undergraduates study the types of protective coatings, their properties, methods of application and quality control. The course also includes the study of the latest technologies and materials used in this field. As a result, undergraduates acquire skills in the development and application of protective coatings to ensure the durability and reliability of metal structures in mechanical engineering.

Amount of credits: 6

Course Workload:

Types of classes hours
Lectures 15
Practical works 30
Laboratory works 15
SAWTG (Student Autonomous Work under Teacher Guidance) 30
SAW (Student autonomous work) 90
Form of final control Exam
Final assessment method exam

Component: Component by selection

Cycle: Profiling disciplines

Goal
  • The purpose of the study is to familiarize undergraduates with special coatings used to give the surface special properties (wear resistance, hardness, electrical insulation, magnetic properties, etc.), as well as the restoration of worn parts. To study the types of resistance tests for corrosion coatings in which the corrosion load on a part is close to its operating conditions.
Objective
  • - give undergraduates an idea of ​​special technologies, their application in various branches of technology; - introduce practically some of the technologies for obtaining special products.
Learning outcome: knowledge and understanding
  • Use rational methods of application coating technique in mechanical engineering and technological equipment
Learning outcome: applying knowledge and understanding
  • the types of resistance tests for corrosion coatings in which the corrosion load on a part is close to its operating conditions
Learning outcome: formation of judgments
  • the types of resistance tests for corrosion coatings in which the corrosion load on a part is close to its operating conditions
Learning outcome: communicative abilities
  • convince colleagues of the correctness of the chosen decisions; - involve executors in active participation in the implementation of implemented solutions.
Learning outcome: learning skills or learning abilities
  • have an idea about the latest special methods and technologies, equipment and materials used.
Teaching methods

Dual education - the connection between theoretical training and practical skills in production

технология критического мышления

Assessment of the student's knowledge

Teacher oversees various tasks related to ongoing assessment and determines students' current performance twice during each academic period. Ratings 1 and 2 are formulated based on the outcomes of this ongoing assessment. The student's learning achievements are assessed using a 100-point scale, and the final grades P1 and P2 are calculated as the average of their ongoing performance evaluations. The teacher evaluates the student's work throughout the academic period in alignment with the assignment submission schedule for the discipline. The assessment system may incorporate a mix of written and oral, group and individual formats.

Period Type of task Total
1  rating First midterm test Assignment 0-100
2  rating Second midterm test Assignment 0-100
Total control Exam 0-100
The evaluating policy of learning outcomes by work type
Type of task 90-100 70-89 50-69 0-49
Excellent Good Satisfactory Unsatisfactory
Assessment criteria are the parameters clearly defined in the syllabus, according to which the current, intermediate and final assessment of students is carried out. Completing tasks of students' independent work for 100-90% Completing tasks of Independent work of students for 89-70 % Completing tasks of students' independent work for 70-50 % Completing tasks of students' independent work for 100-90%
Evaluation form

The student's final grade in the course is calculated on a 100 point grading scale, it includes:

  • 40% of the examination result;
  • 60% of current control result.

The final grade is calculated by the formula:

FG = 0,6 MT1+MT2 +0,4E
2

 

Where Midterm 1, Midterm 2are digital equivalents of the grades of Midterm 1 and 2;

E is a digital equivalent of the exam grade.

Final alphabetical grade and its equivalent in points:

The letter grading system for students' academic achievements, corresponding to the numerical equivalent on a four-point scale:

Alphabetical grade Numerical value Points (%) Traditional grade
A 4.0 95-100 Excellent
A- 3.67 90-94
B+ 3.33 85-89 Good
B 3.0 80-84
B- 2.67 75-79
C+ 2.33 70-74
C 2.0 65-69 Satisfactory
C- 1.67 60-64
D+ 1.33 55-59
D 1.0 50-54
FX 0.5 25-49 Unsatisfactory
F 0 0-24
Topics of lectures
  • Introduction, Coating Classification
  • Diffusion Coatings
  • Gas Thermal Coatings
  • Galvanic and Chemical Coatings
  • Other Coatings
  • Conclusion and revision
Key reading
  • М. Л. Лобанов, Н. И. Кардонина, Н. Г. Россина, А. С. Юровских Защитные покрытия. Учебное пособие., Уральский Университет, Екатеринбург, 2014 г.
  • Fluorinated Coatings and Finishes Handbook Laurence W. McKeen A volume in Plastics Design Library • 2016
  • Anthony E. Hughes . Active Protective Coatings: New-Generation Coatings for Metals (Springer Series in Materials Science, 233) 1st ed. 2016 Edition
Further reading
  • Бицоев Г.Д. Многослойное металлопокрытие керамических изделий электронной техники. ВКТУ г. Усть-Каменогорск, 2009 г.
  • Бакалюк , Я. Х. Трубы с металлическими противокоррозионными покрытиями : научное издание / Я.Х. Бакалюк , Е.В. Проскурин. - 2-е изд., испр. и доп. - М. : Металлургия , 1985. - 201 с.
  • Оксидные и фосфатные покрытия металлов. вып. 7 / С.Я. Грилихес; Ред. П.М. Вячеславова ; Б-чка гальванотехника.Вып.7. - Доп. и перераб. изд.4-е. - Л. : "Машиностроение", 1978. - 102 с. - Б. ц.
  • Ажогин, Федор Федорович. Коррозионное растрескивание и защита высокопрочных сталей / Ф.Ф. Ажогин. - М. : Металлургия, 1974. - 256 с. : ил. - Библиогр.: с. 246-254 (217 назв.). - Б. ц.
  • Клинков, И. Я. Коррозия и защита металлов. Разд. 3. Неметаллич. материалы и защитные покрытия / И. Я. Клинков ; ред. Н. А. Изгарышев. - М. : [б. и.], 1951. - 112 с. - 0-02 т.