Physics and Mechanical of Metal Processing

Kapaeva Sarken Dzhulgazyvna

The instructor profile

Description: The discipline reveals the importance of research work, additional education. The discipline studies methods and technologies of processing metal materials using physico-mechanical principles. As part of this course, undergraduates will learn about various metalworking methods such as milling, turning, grinding, firing, etc. They also study the basic physical laws affecting the processes of metal machining and their relationship to the mechanical properties of materials. The course is designed to expand the knowledge of undergraduates on metalworking methods and technologies for their application in engineering practice.

Amount of credits: 5

Пререквизиты:

  • Construction Materials and heat Treatment

Course Workload:

Types of classes hours
Lectures 30
Practical works 15
Laboratory works
SAWTG (Student Autonomous Work under Teacher Guidance) 30
SAW (Student autonomous work) 75
Form of final control Exam
Final assessment method exam

Component: Component by selection

Cycle: Base disciplines

Goal
  • Goals of the course: study of the physical and chemical foundations of the process of cutting materials and physical and chemical processes in electrophysical and electrochemical processes of material processing
Objective
  • to study the basic laws of cutting theory, methods of optimal control of the cutting system; physical phenomena occurring during the cutting process - chip formation, tool wear; ways to improve the efficiency of the cutting tool, dynamic and thermal phenomena; features of the influence of material processing conditions on the formation of the quality of the surface layer and the performance characteristics of the machine parts being processed, the essence of optimization and control of the cutting process; formation of the ability to choose, calculate and assign rational cutting modes; intensification and improvement of the efficiency of the cutting process.
Learning outcome: knowledge and understanding
  • students must know the physicochemical essence of the processes occurring when removing a layer of material from the treated surface when processing blanks of machine parts.When studying the course, one of the main tasks of mechanical engineering is considered - the further development, improvement and development of new technological methods for processing blanks of machine parts, the use of new structural materials and improving the quality of processing parts
Learning outcome: applying knowledge and understanding
  • Apply methods of rational use of raw materials, energy, labor, fuel and other types of resources in mechanical engineering and construction
Learning outcome: formation of judgments
  • Analyze and propose measures to improve the technological processes of production
Learning outcome: communicative abilities
  • To apply communication skills (readiness for effective oral and written communication in the course of their professional activities, including in a foreign language).
Learning outcome: learning skills or learning abilities
  • Analyze the results of the activities of the production unit, develop organizational, technological and accounting documentation, monitor environmental and industrial safety, technological discipline
Teaching methods

Dual education - the connection between theoretical training and practical skills in production

Topics of lectures
  • Mechanical processes: abrasive jet machining
  • Mechanical processes: ultrasonic machining
  • Mechanical processes: water jet machining
  • Mechanical processes: abrasive water jet machining
  • Electrochemical Machining ECH methods
  • Electrochemical grinding
  • Electrochemical drilling
  • Electro-Thermal Processes
  • EDM electric discharge machining
  • Electro-Thermal Processes
  • Electro-Thermal Processes: electron beam machining
  • Electro-Thermal Processes: laser jet machining
  • Chemical Processes
  • Chemical milling
  • Photochemical milling
Key reading
  • M. Adithan Unconventional Machining Processes Hardcover – January 28, 2009
  • Productivity theory for industrial engineering, Taylor & Francis, New York, London2018
  • Электрофизические и электрохимические методы обработки в машиностроении : учебник / М. М. Радкевич, В. И. Никифоров, Ю. М. Барон [и др.] ; под редакцией М. М. Радкевича, В. И. Никифорова. — Москва, Вологда : Инфра-Инженерия, 2022. — 532 c. — ISBN 978-5-9729-0955-1. — Текст : электронный // Цифровой образовательный ресурс IPR SMART : [сайт]. — URL: https://www.iprbookshop.ru/124148.html (дата обращения: 24.12.2024). — Режим доступа: для авторизир. пользователей
  • Архипова, Н. А. Электрофизические и электрохимические методы обработки поверхностей / Н. А. Архипова, Т. А. Блинова. — Белгород : Белгородский государственный технологический университет им. В.Г. Шухова, ЭБС АСВ, 2012. — 305 c. — Текст : электронный // Цифровой образовательный ресурс IPR SMART : [сайт]. — URL: https://www.iprbookshop.ru/28423.html (дата обращения: 24.12.2024). — Режим доступа: для авторизир. пользователей
  • Фомин, А. А. Инженерия поверхности функциональных материалов и численное моделирование физических процессов при индукционной обработке металлов : учебное пособие / А. А. Фомин. — Саратов : Саратовский государственный технический университет имени Ю.А. Гагарина, ЭБС АСВ, 2020. — 92 c. — ISBN 978-5-7433-3373-8. — Текст : электронный // Цифровой образовательный ресурс IPR SMART : [сайт]. — URL: https://www.iprbookshop.ru/108687.html (дата обращения: 24.12.2024). — Режим доступа: для авторизир. пользователей. - DOI: https://doi.org/10.23682/108687
Further reading
  • Astakhov, V. P. Metal cutting mechanics. Boca Raton, USA: CRC Press(1998/1999).